Leading Hats manufacturer Since 1998

High-Volume Production Experts with Flexible Solutions
✅ Custom Solutions

From logo embroidery to fabric innovation, tailor every detail (colors, materials, sizing) for
your brand with heart.

Scalable Production

– Startup-friendly MOQ 25pcs with design consultations.
– High-volume production​​ up to 1.8M+ units/month

Global Compliance

– ISO 9001 & BSCI-certified
– Sustainable sourcing: GOTS organic cotton, RWS wool & RCS recycled synthetics

Speed-to-Market

– 15-day Standard Production
– Express Service Available
Engineered for brands to pivot with market demands.

Select the Perfect Bucket Hats for Your Needs

Custom Bucket Hat options

When customizing bucket hats, customers often have a variety of options to ensure the uniqueness and suitability of the final products based on their needs and preferences. Here are some common customization options:

Bucket Hat Styles

Bucket hats are widely worn in different cultures and areas so there are a wide range of style options available, allowing for personalized design based on individual or brand needs. Here are our common options for customizing bucket hats:

Choose the one that best fits your style and brand!

casual styles
bucket hats

Flat-Top Bucket Hat: Ideal for most face shapes, especially rounder faces as it elongates them.
Round-Top Bucket Hats: Easy to Store But May Not Alter the Head Shape as Effectively as flat-top hats.
Reversible Bucket Hat: With two wearable sides for maximum versatility in style and color options, Reversible Bucket Hats provide consumers with endless style possibilities, making it perfect for consumers seeking fashion with an edge or change in style.
Bucket Hat with String: This design enhances stability making it suitable for outdoor activities and sports activities.
Bucket Hats with Bands:The band can be adjusted to accommodate various head shapes and preferences, suitable for different genders, ages, and occasions.

bucket hat

Bucket hat size Chart

Country, market, gender and style all play an impactful role when selecting the size of hat you require. Children’s and adult hats typically vary.Therefore we offer a range of size options, from small to large, with some featuring adjustable straps or elastic bands for a flexible fit.

CIRCUMFERENCECAP SIZEAGE
CMIN
5220 1/2CHILD (4-6 YRS)
5320 7/8
53.921 1/4YOUTH (6-12 YRS)
54.921 5/8XS or S/M
55.822ADULT
56.822 3/8
57.722 3/4SMALL
58.723 1/8M or M/L
59.623 1/2LARGE
60.623 7/8XL or L/XL
61.524 1/4XXL
62.524 5/8
63.525

When customizing bucket hats, the choice of fabric is crucial as it not only impacts the appearance of the hat but also directly affects the comfort and durability. Here are our common fabric options:

Aung Crown has a wide selection of fabrics, including cotton, canvas, nylon, polyester, denim, velvet, and wool, each providing unique features such as breathability, water resistance, durability, comfort, and style versatility, with options for customization like embroidery, prints, and patterns.

Other Fabrics

Tips for choosing:

  1. Consider the season and occasion;
  2. Focus on comfort and durability;
  3. Consider customisation needs;

Color Options

Aung Crown offers an array of colors for custom bucket hats to meet the diverse styles, branding needs and personal preferences. Common choices are as follows:

We will comfirm the colors and materials according to your requirements.
We also accept pantone colors !

Custom Logo Options for Bucket Hats

When customizing bucket hats, there are a variety of logo options available, tailored to your preferences, brand needs, or event themes. Here are some common custom logo options:

custom hat logos

You can place your logo anywhere on the red area.
Notes: We can put the logo anywhere you want according to your request !

bucket hat logos

Here’s a table summarizing the different types of logos for our bucket hats:

Logo TypeDescriptionCharacteristicsSuitability
Embroidered LogoStitching the logo onto the hatStrong sense of depth, durability, resistance to fadingBrands or events prioritizing high quality and detail
Printed LogoApplying the logo using printing technologyVibrant colors, diverse patterns, more economical priceWide range of customization needs, from individuals to large corporations
Gold/Silver Foil LogoUsing gold or silver foil stampingElegance, sophistication, metallic textureHigh-end brands or events seeking a luxurious appearance
Combination of Embroidery and PrintingCombining embroidery and printing techniquesComplex and unique logo effectBrands or events seeking uniqueness and innovation

Eyelet Options

As a professional custom hat manufacturer, Aung Crown offers a variety of eyelet options, including standard metal eyelets for ventilation, color-matched fabric-covered eyelets for a seamless look, and reinforced grommet-style eyelets for added durability and style.

Personalize your hat with one of the above custom add-ons, let us know what catches your eye or let our design team help you make it come to life.

Sweatband & Taping

sweatband

Our custom bucket hats come with a range of sweatband options, including mesh sweatband for comfort, soft cotton bands for a classic feel, and adjustable elastic sweatbands for a personalized fit and added breathability.

Label & Tab Options

Our custom bucket hats are available with a variety of labeling and packaging options to enhance your brand presentation.

bucket hat tabs

You can add a small tab in various areas such as the end of the back strap, seam tag, closure tag, hem tag, etc.


Global Brands Trust Aung Crown’s Proven Expertise

Strategic Supplier to Industry Leaders Across 85 Countries

Our Impact in Numbers

✅ Trusted by the World’s Top 3 Fast Fashion Giants – Supplying 5M+ Custom Hats Yearly
✅ 30,000+ Active Partners Spanning Streetwear Labels, Outdoor Pioneers, Sportswear Disruptors & Kids’ Fashion Visionaries
✅ 92% Client Retention Rate (Average 5-Year Partnership Duration)
✅ Top1 Headwear OEM by Alibaba Verified Buyers (2016-2024)
✅ Serving 70+ Markets in North America & Europe – From Iconic Retail Chains to Elite Boutiques

Why choose Us

Adaptive Customization Expertise​

Tailored for Brand-Specific Demands
From niche startups to global brands,
our flexible production lines adapt to your unique requirements—material choices, design tweaks, or packaging specs—with no rigid templates.

Scalable Production Capacity​

From Prototypes to Mass Volumes
Low MOQ for early-stage testing
Backed by 3 factories
Delivering 1.8M+ units/month.
Scale seamlessly as your business grows

hat factory
Proven Operational Excellence​

Reliability Brands Trust
99.8% on-time delivery
< 0.1% defect rates
and 92% client retention
—proof of consistent quality you can rely on.

hat design
Globally Compliant, Market-Ready

Expand into Any Region with Our Fully-Certified Production Ecosystem

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FAQ

For beanies: 50pcs.

For all other hats: 25pcs.

For all other clothing items: 100pcs.

Sorry, my friend, normally our MOQ is 25pcs per color, but if you need, we also can mix with colors. Just the price would be based on our sample policy. $35-$50/pcs.

It’s digital printing. Colors are affected by temperature and material, so even with the same machine, possibly, the result looks a little different each time. If you require printing color closer to the design, please send us related Pantone color for reference, then it will be helpful for us.

Yes, we’re willing to show you, but as we’re not always at the factory, maybe just take photos for your main process like embroidery and packing?
Also, we can have a video call, to show you the full production now, you will know better about the production.

For labels, patches, and printing, we always need a designer, then we will need to make a model, which will need the cost. Other factories also have the model fee, not listed and not shown to you, but it exists. We can also show you a video of how it works.

Yes, the sample fee can be deducted when the bulk order is over 500pcs/design/color.

Of course. Can you share your logo first with us? Then we can start making the mock-up for you.

We will make the production file for you to confirm all details before production, you will check each detail. The sample comes out with details as per the request.

It depends, if we are in the process of making the hats, sorry we can’t.
But if we haven’t made them yet, then we can change it. We will confirm the process with the production team first and then get back to you where we are, if we could change, we will try our best to make it happen.

We make custom products, no stock. The catalog does not include all the products we made. However, we would like to show some hats we made for your style checking. You can choose a hat style with your custom design!

Yes, for essential changes.
In the first step, the correct mock-up is made for your review and approval before actual sampling.
In the actual production, we will pay attention to detail. Before shipment, we will send you the clear pictures/video for your checking.
After receiving the samples, once there are some changes, we will discuss further how to change.
If need extra costs we will let you know in advance. In a word, we will recommend the best and most reasonable way we can do it for you.

Yes, no problem. Attached are some package pictures we made for your reference.

Yes, of course, such as SGS, RGS, Reach, and so on. Sending you the certification here, have a look. We are a professional hat and apparel manufacturer.

Of course, we can send you photos, and we also can provide photography service, you can check the below files.

For the sample, there are three options as below:

1) If you place a sample order, you need to pay the sample costs and shipping costs.
2) If you place a bulk order directly, we will make a free pre-production sample by taking photos for your check quality, once you confirm, then we will move to bulk production, which could help you save the sample costs and working time.
3)You can place a bulk order directly, we will make a free sample and ship it for your checking quality before moving to bulk hat production, you only need to pay 50 USD shipping costs.

We ship via UPS, DHL, and FedEx upon request. If you have an established relationship with a forwarder or have your own Express account, you can opt to ship Collect. Both air and sea shipping are available for international orders.

Delivery timing depends on the shipment method you select for your order. For Express air shipping, please allow about 3-7 days. For sea shipping, please allow about 25-30 days.

Usually ship by express, like DHL, UPS, or FedEx. It can also ship by sea and by air.
We will provide the proper shipping way based on your deadline and cost budget.

As we packed by carton, the carton size is 534531cm, which protects the hats, you can also use the carton to check with DHL.
The shipping cost is the discount price that the forwarder gives us, we don’t make any profit and cannot control it.
Also, shipping rose from last year due to the COVID-19 effect.

DHL, normally 3-5 days.
UPS/FED, around 6-10 days.
By sea, 20-30 days after sailing.
By air, 5-7 days after taking off.

Yes, we can do drop shipping.

We will check with our shipping agent now, the lowest shipping fee is…… If the price is still too high, you can check if you can find a cheaper forwarder, that is also a better way.

We accept several payment methods, including Western Union money transfers, PayPal, Alipay, Telegraphic Transfer (TT or T/T), and Alibaba Trade Assurance (for purchases made through Alibaba.com).

Generally, we require full payment. For bulk orders, we require a 50% deposit before the start of production. The remaining 50% is due before your items are shipped.

We have to get the full payment because it takes much cost to produce the products. You can check our quality before ordering. We are willing to show you some pics/videos and some brands that we have worked with first, so you can know more about us. We have done international business with over 30,000 brands so far, as per the company policy, all the goods have to be paid for before sending the goods.

First, you can give the PI/invoice to your local bank, and the bank staff can help you to pay it.
The second way, pay it by online bank. Here is the link to the bank transfer https://wise.com/hk.

IBAN is used for Europe countries only, we don’t have this number.
Please refer to our SWIFT CODE in PI then you can proceed with payment.

At present, our PayPal account can’t work, but you can pay by PayPal on Alibaba.